Hardware - Wide Format Print

After a three-year-long reduction in its use of solvent ink devices, Inkjet International has boosted efficiency and productivity using HP Scitex Latex and UV large-format printers.

The Dallas-based company invested in new printing systems during a challenging period for the graphics industry, but is now primed to grow faster than competitors as the economy recovers. With three HP Scitex XP5300 UV ink printers, an HP Scitex FB6100 flatbed UV ink printer and an HP Scitex LX600 latex ink printer, Inkjet International is one of the few area firms that has aggressively adopted advanced, non-solvent printing platforms.

"Inkjet International has always exercised thoughtful planning in the technology and services it offers, and even with the difficult economy of the past three years, we made it a priority to invest a portion of our profits into new technologies that allow us to better serve our customers," said Jittu Sarna, owner and CEO, Inkjet International. "UV and latex are the big trend going forward in the signage and graphics space. As the economy picks up, the growth in new work is going to come in these highly productive, greener and more efficient ink platforms."

Inkjet International experienced the advantages of UV ink printing firsthand when it bought its first UV system, the HP Scitex FB6100 Printer. The 10.5-foot-wide flatbed printer helped the company expand in point-of-sale/point-of-purchase display work.

Soon afterward, the company started benefiting from the excellent reliability and high speeds available with HP Scitex roll-to-roll UV ink printers. Inkjet International replaced a fleet of 14 solvent ink printers with three HP Scitex XP5300 Printers, offering print speeds up to 3,230 sqft/hr. to allow the company to complete jobs in as little as 15 minutes.

"Turnaround time is the key in terms of building a successful business, so when it became time for us to invest in the business, HP Scitex printers made perfect sense," said Sarna. "We can produce more than 120 14x48-foot billboards in a 24-hour time frame with the HP Scitex XP5300 Printers. It would typically require a dozen or more solvent-ink printers to equal that level of throughput."

Inkjet International's HP Scitex LX600 Printer also has helped the company expand its décor services for sporting venue suites. Prior to installing the HP Scitex LX600 Printer, the company handled this type of high-end work by printing on expensive photographic papers with an aqueous ink printer. The HP Scitex printer delivers higher profits by offering comparable quality, up to 1,200 dots per inch, with the flexibility to print on more economical media.

The firm's HP Scitex LX600 print operation has led to new opportunities, including office décor work that Inkjet International recently completed at wireless communications services provider MetroPCS's Dallas headquarters.

Inkjet International's work with sporting venue suites extends a long-running, close relationship with the Dallas Stars professional hockey team and the Dallas Mavericks professional basketball team. The company prints signage work for both, as well as for many of the sponsors in the teams' home arena.

Beyond helping clients market themselves, Inkjet International takes a progressive stance in marketing itself in its sports team relationships. Fans at the arena and watching on television often see the company's own advertisements and logo in the arena or on the teams' press conference backdrop.

"Inkjet International has a strong marketing focus, a progressive, well-planned investment strategy and a deep commitment to its customers, so it is definitely the type of company that knows the value of delivering high-quality graphics, on time and on budget," said Jan Riecher, vice president and general manager, Graphics Solutions Business – Americas, HP.

 

HP today announced that Emil Reshet Printing Ltd has installed Israel's first HP Scitex FB700 Printer in order to offer customers a broader range of graphics applications as a result of its ability to print on both rigid and flexible media.

Haifa-based, Emil Reshet, produces a wide variety of applications such as billboards, point of sale and point of purchase displays and exhibition signage for customers that include local authorities, supermarkets, shopping centres and banks. A long-term HP Scitex user, Emil Reshet decided to purchase the printer after seeing the FB700 in action at the Graphic Arts demonstration and training centre at HP's Sant Cugat, Spain, facility.

"We predict that purchasing the FB700 will have a significant impact on our value offering for our customers," said Emil Weizmann, chief executive officer, Emil Reshet. "For existing applications our new printer will enable customers to purchase cost-effective, high-quality, quick turnaround items with a wide range of substrate choice. In addition we will also be able to offer our customers a new service for applications printed directly onto rigid substrates."

The HP Scitex FB700 is designed to increase flexibility and maximise throughput, using the same versatile platform to print on both flexible and rigid media and offering print speeds of up to 80m2 per hour. Also available for the HP Scitex FB700 Printer is a user-friendly White Ink Upgrade Kit, ideal for specialty applications, such as printing on glass or other substrates for retail window displays, creating two-sided or backlit prints, and printing on corrugated substrates for packaging applications.

 

When Dan Rye and Alex Holloway decided to enter a new business area seven years ago, opting initially for sign-making, they chose a combination print-and-cut solution from Roland in their subsequent step into wide-format ink-jet production. Winchester based HolloGraphics has now moved up to a VersaCAMM VS-640 primarily so that the company can incorporate white ink in its vast range of applications, from labels and stickers through to vehicle and window graphics.

Five years ago HolloGraphics invested in a Roland print-and-cut system which enabled the company to move up from smaller thermal transfer output to wide-format applications. This addition opened new doors to Rye and Holloway who have seen their business grow steadily as the machine was used to create an increasingly diverse range of contour-cut printed applications including vehicle liveries and window films as well as nested labels, stickers and decals.

Wanting to add value to the jobs being produced at HolloGraphics, Rye returned to Roland with a view to purchasing a new generation machine which would provide more versatility and faster throughput at a sensible investment price. Working with specialist distributor, Spire Digital Solutions, he was attracted by the idea of being able to integrate white into the company's applications, plus the possibility of incorporating metallic shades.

"We produce a considerable amount of window graphics using static cling specialist films, for both the retail and domestic markets. The fact that we can achieve stunning results using a relatively low-cost wide-format ink-jet printer appealed enormously," states Rye. "The Roland VersaCAMM VS-640's ability to output highly opaque white has been a huge benefit to HolloGraphics as we can produce special and seasonal graphics just using this colour as well as over- and under-printing general applications onto clear materials."

The quality of output, colour accuracy and contour cutting were also strong reasons behind Rye and Holloway's decision to invest in a new machine from Roland. "We've been a customer of the company for several years and our original print-and-cut machine has never let us down, giving us flawless performance for half a decade," explains Holloway. "When we decided the time had come to upgrade to a newer solution, it was logical for us to return to Roland for our next system."

Speed of turn-round is crucial for HolloGraphics and the company's busy web site features an on-line store with the opportunities for customers to buy stock items or order specials. Innovative products range from decorative and seasonal stickers, decals for motor sports, window and body graphics for vehicles plus diverse retail and domestic applications.

The addition of the Roland VersaCAMM VS-640 has seen throughput increase as its fast print speeds and highly accurate cutting capabilities have enabled HolloGraphics to keep pace with the increasing numbers of orders being received for all types of job. Decorative and novelty labels and stickers are complemented by colour-accurate health and safety signs which need to conform with mandatory regulations, and the company is able to produce stock items which can be ordered easily and quickly on-line for fast turn-round.

Ideal for the production of large and small contour-cut applications, the VS-640 is particularly well suited to label and decal production with its fine tolerances enabling printed material to be laminated, if when required, and put back into the machine for subsequent cutting. Similarly, very accurate displays can be cut to intricate shapes in varying sizes, with precision results and absolute consistency guaranteed across the full width and length of the material.

The high quality print generated from the 1.62m machine is a result of the latest print-heads combined with Roland Intelligent Pass Control Technology which produces variable dots for smooth graduations and strong, solid colours. HolloGraphics particularly values the addition of white as a complement to the system's six-colour inks and the inclusion of metallic ink will enable the company to add special colours and finishes to applications.

"The addition of the Roland VersaCAMM VS-640 was instrumental in enabling Hollographics to bring business and residential customers their own white Christmas," concludes Rye. "But the versatility of output from this system overall is proving itself across a range of applications, from the smallest of industrial and decorative labels, through colourful window graphics to tough, outdoor durable vehicle liveries."

The VS-640 was supplied and installed by Spire Digital Solutions, based in Trowbridge, Wiltshire. Concentrating on Roland DG's printing, cutting and engraving solutions, the company also provides a wide range of accessories plus materials and software solutions.

 

In order to meet vastly increased demand in the wake of a recession-defying 2010, Blueprint Nottingham has invested in the UK's first Seiko I Infotech ColorPainter H-104S, as well as a ColorPainter H-74S and a Summa S160-T cutting plotter. All three machines were supplied and installed by wide-format printing equipment specialist Digital Print Innovations (DPI), supported by master distributor Colourgen, and have dramatically increased production speed and capacity for the display producer in the week since their installation.

Blueprint Nottingham fulfils a number of hefty display contracts for construction and other large volume industries, as well as vehicle wraps and banners for various purposes. "We've increased steadily but rapidly over the past two years, and in 2010 reached turnover of one million pounds," explains Richard Monk, director. "We've invested in the Seiko ColorPainter H-104S and H-74S because excellent uptime and the reliable production of large volumes are paramount to allow us to fulfil our orders."

The 104" (2.6m) ColorPainter H-104S and the 74" (1.9m) ColorPainter H-74S are the latest generation of mild-solvent printers from Seiko and feature Multi-Drop Technology, which varies the ink droplet size to ensure optimum media coverage. In combination with Smart Pass Technology, which reduces banding, this makes the machines equally suitable for the creation of displays to be viewed both up close and at longer distances, and offers significant cost and waste reduction compared with other engines of their class. Both machines were supplied to Blueprint in eight-colour configuration (CMYK, Lc, Lm, grey and light grey), which allows the production of subtle gradations and provides fine detail in shadows.

"We've been faithful to the Seiko ColorPainter brand for the last five years due to the printers' consistently high quality at excellent production speeds. We had to support our exponential sales growth by investing in the next generation of machines, increasing our production capacity with even better speed and turnaround," Monk continues. "Two 6 x 0.5m banners now take us only 34 minutes to print, meaning we can send jobs to be finished and fitted much more quickly."

Finishing capacity has also been improved with the 1.6m Summa S160-T tangential roll-fed cutter. Motor-controlled blade rotation ensures that materials of all thicknesses cut and weed precisely and efficiently, while the models – which are also available in 0.75, 1.2 and 1.4m widths – also feature highly accurate tracking for intricate designs. Although designed to conserve space, the Summa S160-T is surprisingly sturdy and contains media support rollers to guarantee accurate cutting at top speed – both vital factors for Blueprint's high volume of work.

Blueprint Nottingham, which was established in 1987 and has a ten-strong staff, had an existing relationship with DPI's technical director Richard Butler, who has supported the company with technical problem solving and maintenance issues for several years. This fact led the company to DPI to provide, install and support the Seiko machines ongoing.

"We chose to purchase from DPI because Stewart Bell and Richard Butler seemed to appreciate the practical considerations of a company like ours," adds Monk. "The installation was painless and both ColorPainters were up and running in no time, despite having to work around our non-stop production environment. Their professionalism and technical knowledge were in evidence at every stage of the process."

Blueprint also recommends Colourgen's service and support teams. "Although it's rare that we experience any difficulty with the Seikos, Colourgen's team of engineers are second to none and are always very quick to respond," Monk says. "With Colourgen as master distributor, I know that we have a nation-wide backbone to rely on, and reliability is an absolute must for our fast-paced production business to keep the pace it requires."

"We knew that Blueprint's business model needed the velocity that the latest ColorPainters can offer, with speeds up to 50sq m/hour in eight-colour mode, as well as the high volume 1.5l ink system with on-the-fly changeover capability," says Stewart Bell, managing director of DPI. "The Summa S160-T is the perfect complement to these printers, offering the resilience and accuracy that Blueprint Nottingham needs to be fast and profitable."

"The Seiko ColorPainter H-104S is already proving its mettle as the leader in its product category at Blueprint Nottingham, and we're delighted to see it enter the UK market," adds Melanie Enser, marketing manager for Colourgen. "The newest ColorPainters are perfect for businesses that don't have time to waste, and as such they are already contributing to Blueprint's productivity and profit margins in a positive way."

 

The versatile 5m Virtu RR50 roll-to-roll printer from Swiss wide-format digital ink-jet manufacturer Polytype has been selected by the International Forum's (iF) Product Design Awards 2011 as a winner in the Industry and Skilled Trades category. Assessed rigorously against criteria incorporating design quality, workmanship, eco-friendliness, safety and brand value, this accolade provides international, interdisciplinary recognition of the Virtu brand's, and Polytype's, trailblazing contribution to innovation in printing technology development.

The Virtu RR50 from Polytype receives the iF Seal of Design Excellence, which is valid for its entire product life cycle, and will be included in the iF's Product Design Award Yearbook, available on March 1st. The iF Product Design Award was inaugurated in 1956 to honour exceptional achievement in design, and received 2,756 entries this year in fields which include architecture, household or professional equipment, lighting and AV. The jury comprised 25 experts from various technology disciplines, led by Fritz Frenkler, professor of industrial design at the Technical University of Munich.

The award adds to the accolades already granted to the Virtu RR50, which last year won the European Digital Press Association Award as the best superwide-format printer larger than three metres. The UV-curable engine outputs at an addressable resolution of 1,200dpi across a spectrum of flexible materials, including textiles, and is available in four- or six-colour configurations plus white for over- and under-printing. Innovations proprietary to the Virtu range comprise its linear drive motor, which improves stability and image quality, and operational considerations such as assisted loading and its compact, robust architecture.

"Polytype entered the iF Product Design Awards after encouragement to seek further endorsement for the Virtu wide-format printer range from the technology community at large, and we are thrilled to have received it," comments Sylvia Muhr, European sales director for Polytype. "We will always commit to extensive research and development for each machine we bring to market, making the Virtu brand an inspirational standard for all segments of wide-format print, no matter the application."

Capable of achieving speeds up to 320sq m/hour, the Polytype Virtu RR50 adds other productivity features to a machine's armoury, such as the ability to print three 1.2m rolls simultaneously, heavy-weight reel handling and longitudinal and cross-cutting facilities. Its Virtu Flexo ink set produces no volatile organic c0mpounds (VOCs) during the printing process, ensuring a high level of ecological responsibility, and can combine with a bulk ink system, making it suitable for busy production environments. The machine can be either front- or rear-loaded, and can also sit as part of a larger production line for industrial applications, such as glass.

 

Danny Frayne (centre), managing director of QuickPrint SW and his son, Richard (right), are pictured with Duncan Macdonald of Avon Graphic Technologies and the newly installed Roland VersaCAMM VS-640

 

When Danny and Richard Frayne of Exeter-based QuickPrint SW accepted an invitation from Avon Graphic Technologies to an open day at Roland DG’s new Creative Centre in Clevedon, they were so impressed they made the instant decision to invest in a new wide-format printer. Eager to explore the opportunities that Roland could offer, and following a comprehensive demonstration of the VersaCAMM VS-640 print-and-cut solution with metallic and white inks, they placed an order on the spot for this machine.

A long established print company, QuickPrint SW has nearly reached its half century, having been founded back in 1961 and remaining a family business since it started. Originally concentrating on offset litho production, as trends and technologies changed so the company has extended its services, broadening its portfolio of capabilities with continual, shrewd investment into the latest equipment.

Already highly regarded by its customers as a supplier of small- and wide-format digital services as well as litho jobs covering all types of application, QuickPrint has moved forward from traditional commercial print, offering sublimation for promotional and garment production, plus displays, canvases and CAD/GIS applications. Recognising the added value of being able to offer contour cut signs, displays and labels which include metallic and white elements, the VersaCAMM VS-640 with its generous 1.62m width, renowned Eco-Sol Max inks and compact foot-print was an instant choice.

For Roland partner, Avon Graphic Technologies, the invitation to the manufacturer’s newly opened Creative Centre attracted a surprisingly high number of interested customers. Originally estimating there might be a dozen companies wanting to attend, the 30 acceptances included Danny and Richard Frayne from QuickPrint SW who admitted that it was a last minute decision, but one they certainly haven’t regretted.

“The moment we saw the Roland VersaCAMM VS-640 put through its paces, we knew this was the machine we needed to move QuickPrint SW forward in the market-place,” states Danny Frayne. “We put our order in with Duncan Macdonald of Avon Graphics on the spot — and, since the delivery of the system, we haven’t looked back.”

QuickPrint SW’s increasing demand from its growing customer base for wide-format production necessitated more durable output for greater diversity of end applications. Additionally, the exacting tolerances of the integrated cutting system in the VS-640 means that the company can now produce labels, stickers and decals. Using the variable data element in Roland VersaWorks production software, which is included with all its printers, jobs can even contain customised text and graphics as part of a production run.

Duncan Macdonald, sales manager of Avon Graphics, comments: “QuickPrint SW is a great example of a former litho specialist which has made the transition successfully into wide-format print. Using the combination of careful investment, experience and forethought, and establishing where new market opportunities lie, shows how well the addition of the VersaCAMM VS-640 will benefit its existing customers and attract new clients.

“Increasingly, commercial printers investing in wide-format want versatility as well as size and this is proving to be the case with customers moving into digital proofing, prototyping and label production,” continues Macdonald. “Producing larger applications is only one part of the picture. A growing number of businesses now seek a single machine to produce a diverse range of end jobs, and Roland’s ink-jet solutions are classic examples of how this can be achieved in return for a low investment cost.”

“The VS-640 has opened brand new avenues for us, and currently we’re using it to print banners, industrial and commercial labels and other applications, such as window graphics,” confirms Danny Frayne. “It’s allowed a large number of jobs to be brought in-house which, formerly, we had to out-source. This not only speeds up turn-round times but also gives us absolute control over all aspects of an order.”

The Roland VersaCAMM VS-640 is the widest model in its series of four machines, all of which are available with a choice of ink configuration, including dual CMYK and a six-colour palette as well as the option with metallic and white. Its print-and-cut capabilities enable the system to be utilised for step-and-repeat and nested labels which can be output precisely in a single workflow operation.

Designed to be a cost-effective but tough, compact integrated print-and-cut solution, the VersaCAMM VS series also features Roland OnSupport online diagnostics. This enables users to run jobs unattended knowing that they will be notified automatically via e-mail when an application is finished or if the machine needs attention, such as when it is running low on ink.

Danny and Richard Frayne confirm that they’re looking forward to returning to Roland’s Creative Centre for a special presentation on the new options available to them with their VersaCAMM VS-640. For Avon Graphics, QuickPrint SW has proved to be an excellent example of a business which recognised immediately the potential inherent in the machine even though, as Macdonald admits, it is still rare for a company to sign an order within minutes of viewing a unit for the very first time.